Week 2: Prototyping and Validation
Schedule constraint: Mon/Wed/Thu 2:30–6:00 pm (~10.5 hrs).
Goals
- Fuel prototype scores in active hub; measure cycle times per 25 s shift.
- L2 climb rig built and tested within endgame window.
- Hub-state timer running in code; dashboard shows hub state.
- Data logged (video + temps/currents) for 10-run sets.
- Test log template used (date/config/RPM/angle/success %/notes).
- Jam scenarios matrix for intake/indexer drafted.
Plan & time budget (ETA ~10.5 hrs, Thu as buffer)
- 2.0h: Build/tune fuel prototype; log 10 shots, adjust RPM/angle.
- 2.0h: Build L2 climb rig; test lifts with timer and current limits.
- 1.0h: Hub-state timer integrated to dashboard; confirm shift cues.
- 1.0h: Run 10-cycle test in a 25 s shift window; record times/temps.
- 1.0h: Debrief, adjust parameters, update docs.
Checklist
- Fuel prototype 80% on 10 shots in active hub
- L2 rig lifts to legal height within endgame window
- Cycle time measured for one 25 s shift (documented)
- Hub-state timer visible on dashboard
- Video + data logs stored in testing folder
- Test log template filled for runs (config + success %)
- Jam scenarios matrix drafted
- Risks/dependencies updated
Owners
- Mech/Proto Lead: fuel prototype, climb rig
- Software Lead: hub-state timer/dashboard
- Drive Coach: run timed shift cycles, video
Risks and mitigations
- Risk: Prototype misses accuracy. Mitigation: adjust wheel/speed/angle; document fails; keep scope tight.
- Risk: Climb motor overcurrent. Mitigation: enforce current limits; timeouts on lift.
Priorities (P0 must, P1 should, P2 stretch)
- P0: Fuel proto 80%/10 shots; L2 rig within endgame window; hub-state timer live; timed 25 s shift test logged.
- P1: Test log filled with RPM/angle; jam scenarios matrix.
- P2: Explore alternate intake tweak if time allows.
Time tracking tips
- Use a stopwatch for each test set; log setup time vs. run time.
- If a test fails twice, log the issue, adjust once, and re-run—don’t burn all session.
Tips for students
- Film every run; write the RPM/angle on tape near the proto for quick reference.
- Change one variable at a time (speed OR angle) when tuning.
Tips for mentors
- Keep test blocks short and structured; assign a scribe for logs.
- Watch current draw during climbs; stop if limits exceed plan.